Complete biscuit production line provider 2022? According to different biscuit types, there are some differences in production lines. General soft dough biscuit production line consists of material dosing machine, horizontal dough mixer, rotary moulder, baking oven, oil sprayer, cooling biscuit machine, and packing biscuit machine. General hard dough biscuit production line consists of material dosing machine, vertical dough mixer, laminator, gauge rolls, rotary cutters, separate machine, baking machine, cooling machine, and packing machine. See extra info on biscuit making machine. Golden Bake was founded by a biscuit line engineer and a biscuit master in 1999. With a vision to be the most completely automatic biscuit production line system supplier in this field, our team has been extending to 280 employees. Now Golden Bake is the top biscuit machinery manufacturer in China.
The raw material auto-dosing system is placed at the upstream of biscuit production line . The system can ensure that the main material in your formula can be set at the point of time, at right dose, and added to the correct production process. For the feeding, we utilize the Complete self-suction feeding technology. It is equipped with Vertical dust-free integrated machine for sugar crushing, mixing, storage, metering and discharging, it is Designed especially for sugar crushing in baking industry. What’s more, with the efficient and durable negative pressure dust-free handling technology, our silo system has unique design of fast detachable filter device, which can clean quickly without dead corner.
Due to the limitation of plant area, or the variety of goods produced.Turning machine has become an indispensable part of automatic production.But there are four problems with conventional turning conveyor. First is time of assembly. Conventional turning conveyor have complicated structure, need two workers use at least 5 hours to replace the PU belt. It need take too much time for assembly. And will waste high downtime cost. Second is maintenance cost. Conventional turning conveyor with many parts and complex structure incurs never-ending costs of replacement parts,labor and downtime. Third is hygiene & safety. The falling of worn and broken parts,lubricant infiltration etc, cold cause food pollution and safety issue. Fourth is service life. Unscientific type of drive makes PU belt stress state uneveness, which would directly shorten belt service life.
To get good quality dough the hard dough is usually mixed on vertical dough mixer. Two or three paddle machines are used with high mixing speed, 25rpm. The high but gentle mixing action incorporates the ingredients well without undue work input at the sponge stage. The yeast should be dispersed in water before feeding to the mixing tub. The dough is mixed to a temperature of 30~35C, which is the optimum temperature for the action of the yeast. The sponge is fermented for 12hours at a temperature depends on the biscuit master. During this time the pH value will change from about 5.5 to 4.0 and the temperature of the dough will increase. After the fermentation of the dough, the dough tub is taken back to the mixing room. The additional ingredients for the dough are added, including the sodium bicarbonate. Gentle, slow speed mixing is required until homogeneous dough is made. Over-mixing will reduce the spring and give a hard, tough product. After mixing, the dough is returned to the fermentation room for up to 4 hours. With the addition of soda, a large change in the pH occurs and the dough will reach a pH of over 7.0.
Some special hard dough biscuit needs to be sheeted without lamination such as potato crisp cracker. This kind of biscuit needs to use three roller sheeter and gauge roll to reduce the dough sheet gradually. Then dough sheet will be cut in any shape as customer want by using a rotary cutter. This can effectively prevent the biscuit bubble during baking. Biscuit backing oven section is mainly used for baking the biscuit. All kinds of biscuit need to go through this process. There are three main changes which we will see as all biscuit are baked.They are the development of the biscuit structure and texture, the reduction in the moisture content and the development of colour. Discover more information on https://www.foodsmachine.net/.